Multipurpose shaft parts

Multipurpose shaft parts

Multipurpose shaft parts are one of the more commonly used typical parts. It is mainly used to support transmission parts, transmit torque and bear loads. Shaft parts are rotating body parts, whose length is greater than the diameter, and are generally composed of the outer cylindrical surface, conical surface, inner hole, thread and corresponding end surface of the concentric shaft. According to different structural shapes, shaft parts can be divided into optical shaft, stepped shaft, hollow shaft and crankshaft. Shafts with an aspect ratio less than 5 are called short shafts, those greater than 20 are called slender shafts, and most shafts are in between.

Product Detail

Multipurpose shaft parts

Multipurpose shaft parts are one of the more commonly used typical parts. It is mainly used to support transmission parts, transmit torque and bear loads. Shaft parts are rotating body parts, whose length is greater than the diameter, and are generally composed of the outer cylindrical surface, conical surface, inner hole, thread and corresponding end surface of the concentric shaft. According to different structural shapes, shaft parts can be divided into optical shaft, stepped shaft, hollow shaft and crankshaft. Shafts with an aspect ratio less than 5 are called short shafts, those greater than 20 are called slender shafts, and most shafts are in between.

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Product introduction

1. Shaft material

Usually mild steel is the material used for the shaft. If high strength is required, alloy steels such as nickel-chromium, nickel, chromium-vanadium steels are used. They are usually formed by hot rolling and cold drawing and grinding.

2. Manufacture of the shaft

The shaft is manufactured using a hot rolling process. Compared with hot rolling, the strength of the shaft is higher when cold rolling, but cold rolling causes high residual stress, which causes the shaft to deform during processing. The forging process is used to manufacture larger diameter shafts. After the rolling is completed, the shaft is end-machined, one end of the shaft is mounted on the inspection, and the other end of the shaft is supported by the turret of the lathe. To finish the axis, the tool holds the tool holder, and when the power is turned on, the chuck starts to rotate the axis.

Dial indicators are used to check the concentricity of the shaft before machining, and perform various operations such as turning, facing, grooving, taper turning, etc., depending on the application.

Applications such as high volume, CNC, etc. are best suited for the final machining process. Machining is also possible with a CNC double-ended machine with the shaft clamped between the tool rotation and the fixture. For concentricity and roundness, the rotating tools should be opposite on the centerline. Drive shafts and motors are usually manufactured using this process.

 

Product tolerance+/-0.005mm

 

FAQ

 

Who we are?

Shenzhen Sunbright Technology Co., Ltd. is a metal parts manufacturer integrating development, design, production and sales. The company has advanced mold manufacturing and casting die-casting, forging, stamping, extrusion, turning and milling composite CNC machining, etc. Product assembly manufacturing capabilities. Products are widely used in communications, instruments, medical equipment, high-speed rail, trains, automobiles, aviation, automation equipment and other industries. According to the needs of customers, we provide one-stop services such as production, processing, polishing, oil injection, corrosion, electroplating and assembly of molds and hardware metal parts.

 

What services can we provide?

We can provide CNC turning, milling, turning and milling composite services, our metal mold processing services include stamping, die casting, forging, casting, powder metallurgy, and we also provide injection molding services, etc. We can provide you with more than 50 kinds of metals and plastics Materials, our more than two dozen surface treatments including electroplating, anodizing, painting, etc., can tailor a part solution for you according to your needs.

 

How do we guarantee quality?

Sunbright has successively passed ISO9001 certification, passed AS9100 aerospace quality management system standard certification, NDT-MT passed NADCAP certification, introduced ERP system in 2018, and implemented lean production in 2020. The company has a professional management team, strong technical force, advanced Production equipment, high-precision monitoring and measuring equipment, and perfect management system provide customers with high-quality products and services.

 

What equipment do we have?

Sunbright has more than 1,000 sets of CNC machining, EDM, punch, die-casting machines, forging equipment, casting equipment, and injection molding equipment, which can manufacture high-precision parts for you.Our testing equipment includes German ZEISS CMM three-coordinate instrument, German SPECTRO MAXx06 Spectrometer direct reading spectrometer, American Micro-Vu CMM optical three-coordinate instrument; American AD-2045 wet horizontal magnetic detector, American projector, Japan Mitutoyo profilometer, American pneumatic measuring instrument, Italian SYSTEM AFFRI hardness tester, German GARDNER gloss meter, Japan Keyence optical caliper and other precision testing equipment.

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